Coordination key to success in distributed manufacturing environments
Thursday, April 27th, 2006Today’s brand owners face daunting challenges in managing the virtual enterprises they now have. Gone are the days of vertical integration. The trend towards outsourcing key operations to specialists who can provide unique value and drive down costs shows no signs of abating. But longer-distance contract manufacturing relationships are making the supply network less responsive to volatile demand.
In December 2005, Electronics Supply Chain Association (ESCA) and Industry Directions surveyed 121 leading brand owners and reported that “69 percent of brand owners say they now have less control over at least five key supply chain processes, including order promising, analyzing and managing risk, inventory liability, and forecast sharing.”
Before outsourcing, if something went wrong, management could walk down the hall and work it out with their manufacturing staff. This is no longer a viable option. Nor can companies throw things over the wall with an attitude of “we’ve outsourced that; that’s their job.” The reality is, brand owners are still ultimately accountable for their brand, quality, compliance, and every other aspect of their performance.
What’s needed is a balance where operations are managed by contract manufacturers (CMs) and suppliers, but brand owners actively coordinate activities across the virtual enterprise to ensure the desired outcome. With constant demand changes, new product introductions, and engineering revisions, the brand owner must play an active role in orchestrating the supply network.
Greater collaboration with brand owner customers benefits contract manufacturers as well, counteracting the “bullwhip effect” that many face when frequent changes are propagated through the system. Contract manufacturers are better at providing a responsive and efficient supply network when more information is shared and brand owners are equally focused on responding to changes.
The complexity of today’s manufacturing environment—and the need to respond rapidly and effectively to changes throughout the virtual enterprise—make it crucial for both parties to stay laser-focused on their specific roles while working together to coordinate activities.
I’ve already seen leading brand owners and contract manufacturers increase their level of information sharing and coordination to respond more effectively to change. I predict that market leaders will make this a requirement, where brand owners play a more active role and demand more information and greater involvement across their supply networks to drive the outcome they require. It’s essential to be competitive - you do it or die.
