5 Responses to “Are Demand-Driven Value Networks still a dream?”

  1. Martin Green

    Trevor,

    Thanks for this. There are some good insights here. However, I have a practical question. Can anyone help?

    I have worked in FMCG most of my life and fully appreciate the value of S&OP. In particular, the explicit need for the first two elements (New Activities and Demand Planning). However, I am now working in a contract manufacturing environment. We issue quotes (which we may or may not win). Only once an order is won, can we commit resources to design and purchasing materials. Therefore every contract is a ‘new activity’. There is no such thing as a base volume of demand, other then WIP on contracts that we have won.

    Can you (or anyone else) suggest any good examples or references to the use of S&OP in this uncertain demand environment?

    Martin

  2. BP Johnson

    Reading the artical and the comments, i understand the the process management and suplly management is basicaly very pulse talk, where some times, we can not access,
    The reporting system can only be useful to analysis the conditions and progressive of the organization, and also i like to being the clear fact that the reports can only help us to make statistical solutions,
    the true fact has to be assesed based on the report, doing this will eliminate the real-time problem and find the solution to plan supply chain, where we can put things in a manner that is consistent with the Demand
    The ERP system. are DDVN will help us put the aspects of the supply chain model in order to perform the demand translation in equal ratio.

  3. Trevor Miles

    Hi Martin

    Many of our largest and oldest customers are electronics CMs such as Flextronics & Jabil. They use us to deal with this type of demand volatility.

    As importantly we also have many electronics OEMs as customers in both the B2B and consumer electronics environments. They too struggle with demand volatility, especially because of rapid NPI and new technology introductions which drive both NPI and ECNs in a highly outsourced supply network. In other words the OEMs struggle with both demand and supply volatility.

    This is precisely where ‘demand translation’ becomes so important. Often the forecast accuracy is only slightly more than 50% when measured at the SKU & customer level, the level at which accuracy matters. Being able to detect variance from plan very quickly – true demand – and translating this into a profitable supply response is what demand translation is all about.

    To be fair to the likes of Gartner, SCI, and BCG, demand translation also has an aspect of demand shaping to it which is of greatest relevance to a B2C environment, but also has applicability to the B2B environment. In the CM environment we find most most focus is on profitable response to real demand given lead time, capacity, and material constraints.

  4. Martin Green

    Thanks Trevor. This is a good discussion.

    Allow me to translate this into my own words in a way that offers some practical ways forward. When I was working in FMCG, the biggest cause of demand volatility was promotional activity. Forecast accuracy was appalling (we would dream of 50% !!). So instead of working to a forecast we looked for ways of reacting super fast to ACTUAL demand. (e.g, we used EPOS data (obtained daily from our customers), we reduced supplier leadtimes to hours, we had the factories on standby and we held extra stocks of raw materials)

    In Contract Manufacturing, I guess exactly the same principles apply. Its all about being prepared and working closely with suppliers to ensure short leadtimes (probably measured in weeks rather then hours) and being able to start the manufacturing process asap once a quote is converted.

    So simple really !!

    Martin

  5. Trevor Miles

    Hi Martin

    Yes, you are correct that a lot of the responsiveness to true demand is in preparation.

    I would add though that it is a lot easier to reduce the decision lead time than the physical SC lead time. Undoubtedly you need to work on both, but the speed with which you can translate true demand into a profitable response has a big impact on customer service (and ultimately revenue) and profitability. It also reduces churn in the supply chain by being able to determine the capabilities of satisfying the demand without changes to the supply picture and the disruptions that would be introduced in order to satify the demand. Rational trade-offs between customer service and profitability can be made once the constraints and constraint relief are understood.

    The point being that the decision to satisfy a single order cannot be made in isolation. One must make trade-offs and often the trade-offs are simple once the facts are available. For example, certain materials may be allocated to replenishing safety stock a one DC and could be redirected to satisfy demand in a different region, but what would be the likely customer service impact at that DC over the next few weeks? The supplier has material available but the usual delivery mechanism is too slow so does it make sense to split the delivery and expedite the delivery of just some of the material, or are there a bunch of other orders that could be delivered closer to CRD if all the material is expedited?

    If it takes a week to perform this analysis, heck if it takes more than a few minutes, at most an hour, no-one is going to do it because the whole SC will have changed. Besides it is just too much effort. But this sort of analysis can have a big impact on revenue, customer service, and profitability.

    Know sooner, act faster, with confidence.

    Regards
    Trevor

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